Insulation Manufacturing · Custom MRP
Suchi Foams: Custom MRP for Insulation Manufacturing
- 3 Mo
- Delivery Time
- 6+
- Countries Served
- Zero
- Manual Errors
- 24hr
- Response Time
01 · The Challenge
Suchi Foams relied heavily on manual spreadsheets for their complex formula-driven insulation manufacturing. With international clients across 6+ countries, the lack of structured processes was creating errors, delays, and miscommunication between departments.
- Heavy reliance on manual spreadsheets for consumption tracking
- Complex BOQ-driven manufacturing with formulas
- No structured handover between Sales, Design, and Manufacturing
- Difficulty tracking actual vs planned consumption
- International clientele across 6+ countries
02 · Our Approach
We built a custom PHP-based MRP system from scratch, designed specifically around Suchi Foams' BOQ-driven manufacturing process. Every calculation, handover, and tracking mechanism was automated to eliminate human error and create a seamless inter-department workflow.
03 · Solution Delivered
Automated Consumption Engine
Formula-driven calculations automated end to end.
Inter-Department Pipeline
Structured Sales to Design to Manufacturing handovers.
Real-Time Dashboards
Actual vs planned consumption visible instantly.
Integrated Inventory & Production
Stock and production tracked on one system.
Why It Worked
Suchi Foams had complex formula-driven manufacturing across international operations. We built a custom PHP system that automated their calculations and created a seamless inter-department handover system.
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UK · India · USA | Enterprise Grade Delivery | 24hr Response Time